Cal. 321 vs. 861 Maintenance

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I assume you have a 321 with a damaged hairspring and, to me, you have a few options:

It would have to be very badly damaged to not be recoverable so, start here. In general, it can be re-shaped but, I'd say, only 10-20% of watchmakers will have the desire and ability to do this.

I can still buy a 320 (321) complete balance which includes the hairspring but, there are not many out there. I'd assume your watchmaker has contacts for finding such parts as well. By the way, not all these 321 balances are the same so, there is a risk that anything bought is not totally suitable.

Send it to Omega as I find it hard to believe they are not keeping some parts back for internal use. I could be wrong, though.

If there really is no other way, then you buy a flat hairspring and form the overcoil at the bench. You're down to 5-10% of watchmakers now and it will be expensive. You can still buy steel hairspring blanks in a huge range of stiffness values for about $1 each, although calculating the stiffness you need is not simple at all, and that's the easy part...

We don't write a watch off just because of hairspring damage and, as @Larry S says, most other parts can be resolved as well so,why not just buy what you want and wear it. I have a classic car and the value has leapt by about a factor of 5 in the last ten years, which has pushed all the original parts prices up in a similar manner - I couldn't afford the car now but, that's not going to change the fact that I drive it as I want to. If not, it's not worth having. At least in a watch, the movement should be protected by the case so with regular servicing, you shouldn't get too many surprises.

Cheers, Chris

Great post. This has been my impression and experience, but it's good to hear from the watchmaker's perspective. Life it too short to worry about future hypotheticals. Enjoy the watches that you love while you can.
 
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I assume you have a 321 with a damaged hairspring and, to me, you have a few options:

mine is still in immaculate condition, feels smooth and winds flawlessly. 😉

If there really is no other way, then you buy a flat hairspring and form the overcoil at the bench. You're down to 5-10% of watchmakers now and it will be expensive. You can still buy steel hairspring blanks in a huge range of stiffness values for about $1 each, although calculating the stiffness you need is not simple at all, and that's the easy part...

Cheers, Chris

oh no. i cant put a toyota engine in a ferrari.😁🤦
 
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mine is still in immaculate condition, feels smooth and winds flawlessly. 😉
oh no. i cant put a toyota engine in a ferrari.😁🤦
Good to hear that your's is fine👍

As far as I'm aware, all these steel springs started out flat in period although things have changed a bit these days. The way you make them is to draw a piece of steel wire through a die (probably diamond) so that it comes out at the right cross section and is polished. Now, you have a straight piece of steel wire and you wind a few of these into what looks like a mainspring barrel (so, a bit like winding a mainspring in by hand - which we don't usually do for various reasons!), until the "barrel" is full, then close the barrel with a loose lid. Each spring is being spaced by the other springs.

They made a lot of these and piled the "barrels" one on top of another and applied pressure to keep them all pressed together so each spring is pressed down against the lower part of the "barrel", then heat, quench and the spring will come out set in a spiral. Then you can temper and blue them. What you're left with is a hairspring coil but flat, and then the watchmaker (some specialist in forming overcoils) makes the overcoil and pins to the collet and stud. So, what I'm describing the watchmaker doing regarding forming the overcoil is what was done in period. I don't know any way that the overcoils were formed within the manufacturing process but am happy to be corrected as it's not something I've gone into in detail.

The only issue is whether the quality/specification of the flat hairspring coils available now is worse than those made by Omega (or their supplier) in period. I very much doubt it and wouldn't think this would be the Toyota/Ferrari argument, personally. Still, better to repair like this than have a non functioning watch although, I'd agree, that always best to get the correct OEM parts.👍

Cheers, Chris
 
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Good to hear that your's is fine👍

As far as I'm aware, all these steel springs started out flat in period although things have changed a bit these days. The way you make them is to draw a piece of steel wire through a die (probably diamond) so that it comes out at the right cross section and is polished. Now, you have a straight piece of steel wire and you wind a few of these into what looks like a mainspring barrel (so, a bit like winding a mainspring in by hand - which we don't usually do for various reasons!), until the "barrel" is full, then close the barrel with a loose lid. Each spring is being spaced by the other springs.

They made a lot of these and piled the "barrels" one on top of another and applied pressure to keep them all pressed together so each spring is pressed down against the lower part of the "barrel", then heat, quench and the spring will come out set in a spiral. Then you can temper and blue them. What you're left with is a hairspring coil but flat, and then the watchmaker (some specialist in forming overcoils) makes the overcoil and pins to the collet and stud. So, what I'm describing the watchmaker doing regarding forming the overcoil is what was done in period. I don't know any way that the overcoils were formed within the manufacturing process but am happy to be corrected as it's not something I've gone into in detail.

The only issue is whether the quality/specification of the flat hairspring coils available now is worse than those made by Omega (or their supplier) in period. I very much doubt it and wouldn't think this would be the Toyota/Ferrari argument, personally. Still, better to repair like this than have a non functioning watch although, I'd agree, that always best to get the correct OEM parts.👍

Cheers, Chris

i like this intellectual and technical discussion moving further (though im not a watch techie guy) as it revives my limited memory on the 321. pardon me for forgetting the web reference i came across before.

if i may paraphrase the title a little, why did omega stop using the bluesteel breguet hairspring in 321 (which run only for a few years) among other parts like the bridge and column wheel, before producing a widely or commonly used 861? i recall that it became so much expensive for omega to continue the breguet hairspring for their upcoming wide line of products in the later part of the 60s and starting the 70s.
 
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There were some changes going on from the mid fifties to late sixties that, probably, gave cost improvements due to improved manufacturing methods that became available. It is throughout the range and not just the 321 and 861 so, some different examples.

Change from Breguet to flat hairsprings - you see this in the 30 series as well, where the 269/286 are flat but, I think all others are Breguet.
Change from screwed to flat balances - this gets introduced after the 500 series, for example.
Simplification of the auto systems - including full rotor and two direction winding - compare the 330 series to the 550 series.
Change from pillar to cam operated chronos - as you say, the 321 to the 861. I think that the tolerances are less critical on cam operation as well so, you can relax your production tolerances on each part.

There was a lot going on but, I'm no historian so, I'm sure more people will be able to clarify.

If you think that we only broke the sound barrier in 1947 and just over twenty years later, Concorde flew as a supersonic passenger jet, technology/manufacturing was making leaps and bounds.

Cheers, Chris
 
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...............Change from Breguet to flat hairspring.............

I thought the change was because of the increase in beat rate from 18000 to 21000 and therefore not needing the Brequet overcoil so much anymore seeing as accuracy was OK in various positions, cost being an added benefit. I'm happy to be corrected if this info is wrong.
 
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I thought the change was because of the increase in beat rate from 18000 to 21000 and therefore not needing the Brequet overcoil so much anymore seeing as accuracy was OK in various positions, cost being an added benefit. I'm happy to be corrected if this info is wrong.
The more typical change is from 18000 to 19800 or 21600 in this period and this increase in beat rate is probably due to oil improvements. Not many companies use a 21000 beat rate. Again, I'm no historian but it would make sense that the better oil protection with, possibly, better surface finish and hardening would allow for the increase in beat rate without compromising service intervals.

Beat rate increase doesn't necessarily go with a change to a flat hairspring and that's why I gave the examples above rather than just 321 to 861. I have never seen this linking written down in any reference document but, you may see it on watch blogs as they are never peer reviewed. There was a lot going on in that period and I'm not saying that the two aren't partly linked, though.

Cheers, Chris
 
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The more typical change is from 18000 to 19800 or 21600 in this period and this increase in beat rate is probably due to oil improvements. Not many companies use a 21000 beat rate. Again, I'm no historian but it would make sense that the better oil protection with, possibly, better surface finish and hardening would allow for the increase in beat rate without compromising service intervals.

Beat rate increase doesn't necessarily go with a change to a flat hairspring and that's why I gave the examples above rather than just 321 to 861. I have never seen this linking written down in any reference document but, you may see it on watch blogs as they are never peer reviewed. There was a lot going on in that period and I'm not saying that the two aren't partly linked, though.

Cheers, Chris
Hi Chris,

the only in depth analysis of the differences between the caliber 321 and the caliber 861(both from a structural and a performance standpoint) I am aware of is contained in a book published five years ago, which I believe has also been referenced in some watchmaking schools in Italy:



https://ilmiolibro.kataweb.it/libro/scienza-e-tecnica/94315/tempo-imperfetto-3/?refresh_ce

Regards,

Maurice
 
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I’m curious, is it common for the hairspring to break? What would be the conditions for it to break?
 
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Hi Chris,

the only in depth analysis of the differences between the caliber 321 and the caliber 861(both from a structural and a performance standpoint) I am aware of is contained in a book published five years ago, which I believe has also been referenced in some watchmaking schools in Italy:



https://ilmiolibro.kataweb.it/libro/scienza-e-tecnica/94315/tempo-imperfetto-3/?refresh_ce

Regards,

Maurice

expecting some of members to give us an english synopsis or summary from this book of differences for our further education.😉
Edited:
 
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I’m curious, is it common for the hairspring to break? What would be the conditions for it to break?

just an opinion while other's may differ, it is quite common though may be usually undetected IF a hard fall causes a strong shock on the balance wheel and the hairspring. there are also claims from vintage watches (especially pocket watch) with "unbreakable" hairspring.
 
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You shouldn't see many broken hairsprings. If you consider that the balance is supported at the upper and lower pivot and the hairspring is supported at the collet (on the balance) and at the stud, the spring is unaffected by anything except its own mass (plus the balance impulses), which isn't big relative to its strength. If a balance pivot breaks, which is not usual especially with shock protection, then the balance could try to extend the spring and break it. So, yes, I suppose it could be down to a hard shock.

I don't believe that any of these steel springs are working above the endurance limit so, fatigue is not an issue. The "endurance limit" is the amount of stress/strain above which you need to consider fatigue. Below that level, you can apply infinite cycles of load/stress/strain and it will never fail in fatigue. This is why you can rely on 100 year old car parts made from steel but you can't do that if they are aluminium as there is no endurance limit for aluminium - it doesn't matter how low the applied loads, eventually it will fail in fatigue.

If you see a broken balance spring, then it would usually be when the watch is open and someone is poking about or working on it. You often see damaged/deformed hairsprings but still, very unusual to see them broken. This is the worst sort of damage to see, where the outer coil of the hairspring is twisted and out of shape and it's usually close to the regulator pins... Oddly, big corrections I showed in another post are easier to do but, this sort of twisted damage is very hard for me to resolve well.



Cheers, Chris
 
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just an opinion while other's may differ, it is quite common though may be usually undetected IF a hard fall causes a strong shock on the balance wheel and the hairspring. there are also claims from vintage watches (especially pocket watch) with "unbreakable" hairspring.

Not common at all. If a balance spring is broken, it certainly won't go undetected, as the timekeeping would be very bad if the watch even ran at all.

Although I've seen many mainsprings labeled as unbreakable, I've not seen the same claims made for balance springs...these are some mainsprings that claim to be unbreakable:



Of course they are not really unbreakable, but compared to the blued steel mainsprings, they last much longer.

Certainly newer alloy springs are more durable than the old blued steel springs, and that applies to balance springs as well as mainsprings. The old blued springs can rust, get pitted, etc. making them weaker and more prone to failure. If a balance spring is going to break, it's usually near the stud, and personally I've had cases where the spring needs adjusting, and as soon as I touch it, it snaps at the stud - this indicates it has been heavily manipulated in the past, and has work hardened.

Cheers, Al
 
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You shouldn't see many broken hairsprings. If you consider that the balance is supported at the upper and lower pivot and the hairspring is supported at the collet (on the balance) and at the stud, the spring is unaffected by anything except its own mass (plus the balance impulses), which isn't big relative to its strength. If a balance pivot breaks, which is not usual especially with shock protection, then the balance could try to extend the spring and break it. So, yes, I suppose it could be down to a hard shock.

I don't believe that any of these steel springs are working above the endurance limit so, fatigue is not an issue. The "endurance limit" is the amount of stress/strain above which you need to consider fatigue. Below that level, you can apply infinite cycles of load/stress/strain and it will never fail in fatigue. This is why you can rely on 100 year old car parts made from steel but you can't do that if they are aluminium as there is no endurance limit for aluminium - it doesn't matter how low the applied loads, eventually it will fail in fatigue.

If you see a broken balance spring, then it would usually be when the watch is open and someone is poking about or working on it. You often see damaged/deformed hairsprings but still, very unusual to see them broken. This is the worst sort of damage to see, where the outer coil of the hairspring is twisted and out of shape and it's usually close to the regulator pins... Oddly, big corrections I showed in another post are easier to do but, this sort of twisted damage is very hard for me to resolve well.



Cheers, Chris
You shouldn't see many broken hairsprings. If you consider that the balance is supported at the upper and lower pivot and the hairspring is supported at the collet (on the balance) and at the stud, the spring is unaffected by anything except its own mass (plus the balance impulses), which isn't big relative to its strength. If a balance pivot breaks, which is not usual especially with shock protection, then the balance could try to extend the spring and break it. So, yes, I suppose it could be down to a hard shock.

I don't believe that any of these steel springs are working above the endurance limit so, fatigue is not an issue. The "endurance limit" is the amount of stress/strain above which you need to consider fatigue. Below that level, you can apply infinite cycles of load/stress/strain and it will never fail in fatigue. This is why you can rely on 100 year old car parts made from steel but you can't do that if they are aluminium as there is no endurance limit for aluminium - it doesn't matter how low the applied loads, eventually it will fail in fatigue.

If you see a broken balance spring, then it would usually be when the watch is open and someone is poking about or working on it. You often see damaged/deformed hairsprings but still, very unusual to see them broken. This is the worst sort of damage to see, where the outer coil of the hairspring is twisted and out of shape and it's usually close to the regulator pins... Oddly, big corrections I showed in another post are easier to do but, this sort of twisted damage is very hard for me to resolve well.



Cheers, Chris

Super informative post. Thank you so much!
 
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Not common at all. If a balance spring is broken, it certainly won't go undetected, as the timekeeping would be very bad if the watch even ran at all.

Although I've seen many mainsprings labeled as unbreakable, I've not seen the same claims made for balance springs...these are some mainsprings that claim to be unbreakable:



Of course they are not really unbreakable, but compared to the blued steel mainsprings, they last much longer.

Certainly newer alloy springs are more durable than the old blued steel springs, and that applies to balance springs as well as mainsprings. The old blued springs can rust, get pitted, etc. making them weaker and more prone to failure. If a balance spring is going to break, it's usually near the stud, and personally I've had cases where the spring needs adjusting, and as soon as I touch it, it snaps at the stud - this indicates it has been heavily manipulated in the past, and has work hardened.

Cheers, Al

wow.. really appreciate the detailed explanation. that's what i consider horology knowledge 101 and makes me honestly a newbie again. well, learning the art is anyway a non-stop and continuing process. cheers Al.😉
Edited:
 
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How much more difficult/expensive is it to service/fix a cal. 321 vs. 861?

In the market for my first Speedy and long-term maintenance is a concern. I prefer the cal. 321, but have been warned that servicing it might be a nightmare. Any guidance/tips would be welcome. Thanks mates!

Seems like parts for 321 are much harder to find these days, and expensive too...